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The introduction of controller in electronic locking mechanism of gun muzzle of DC charging pile

The controller of the electronic locking mechanism of the DC charging gun head is the core part of the entire electronic locking system, which is responsible for controlling and coordinating the locking and unlocking operation of the electronic lock to ensure the safety and reliability of the charging process. The following is a detailed introduction to the concept, role and working principle of the controller:

Main component

concept

The controller is a key component in the electronic locking mechanism of the DC charging gun head, which is usually integrated in the charging pile or the vehicle controller of the electric vehicle. The controller is responsible for receiving and processing signals from various sensors and user input to decide when to lock or unlock the electronic lock of the charging gun head.

Function

Control lock and unlock: The controller controls the lock and unlock of the electronic lock according to the state of the vehicle, the user's operation and charging conditions, ensuring the safe connection of the charging gun and the charging port of the vehicle.

Safety monitoring: The controller monitors the safety conditions during the charging process, such as the state of the connection between the charging gun and the vehicle, the charging current, etc., to prevent charging in unsafe situations.

Status feedback: The controller receives the status feedback signal of the electronic lock to confirm whether the electronic lock has been successfully locked or unlocked, thus providing status information to the user or the charging system.

Exception handling: When the system power is lost or the vehicle controller does not have an active opening related to the electronic lock unlock control, the controller can control the electronic lock unlock, ensuring that the user can disconnect the electric vehicle from the grid.

Working principle

Signal processing: The controller receives signals from the charging gun and the vehicle, such as connection confirmation signals, vehicle unlock/lock status signals, etc., and determines whether to lock or unlock operations according to these signals.

Logical judgment: The logic circuit inside the controller makes a logical judgment according to the received signal to determine whether the electronic lock needs to be locked or unlocked. For example, when charging is complete and the vehicle is unlocked, the controller sends an unlock signal.

PWM signal control: The controller uses PWM (pulse width modulation) signal to control the driver circuit of the electronic lock, and realizes the locking and unlocking of the electronic lock by adjusting the level of the PWM signal. When the PWM signal levels are complementary, the electronic lock will lock or unlock according to the high and low level pulses of the signal.

Temperature monitoring: The controller may also include a temperature detection module to detect the temperature of the positive and negative poles of the charging gun. When the temperature exceeds a set threshold, the controller will cut off the charging power to ensure safety.

Dual unlock mechanism: In some cases, the controller will output an unlock pulse when the system power is powered and the vehicle controller ends the active opening, and then output the unlock control signal again after the set time to ensure the reliable unlock of the electronic lock.


In summary, the controller of the electronic locking mechanism of the DC charging gun head ensures the safety and reliability of the charging process by precisely controlling the state of the electronic lock, and provides the convenience of user operation.

DC CHARGING PIlE SERIES

DC charging pile is an efficient charging facility for electric vehicles, which uses direct current (DC) to directly charge the vehicle battery, significantly reducing the charging time. Compared with traditional AC charging piles, DC charging piles are able to provide higher power output and can usually charge an EV to 80% of its capacity in 30 minutes, providing users with a convenient charging experience.

Extended reading

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