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Overcharge Test

The main purpose of the overcharge test is to assess whether the battery can remain safe when charged above the rated voltage. Overcharge may cause the battery to overheat, expand, leak, or even fire or explosion, so the overcharge protection mechanism and design safety of the battery can be verified through the overcharge test.

Overcharge Test

Overcharge testing is essential for the safety of batteries under extreme charging conditions. An effective overcharge protection circuit can prevent thermal runaway when the battery is charged and avoid battery failure due to overcharge. Through this test, you can verify that the overcharge protection design inside the battery can effectively work to ensure that the battery does not cause hazards such as fire or explosion in the case of electrical failure.

Test procedure

Charge to overcharge voltage

Charge the battery to a value beyond its rated voltage (usually 1.5 times or more of the rated voltage of the battery) and continue charging.

Monitor the battery status

During the charging process, monitor the voltage, temperature, and appearance changes (such as expansion, leakage, and smoke) of the battery, and record the data.

Continuous testing

The charge is usually continued for a period of time until the battery has an abnormal reaction or the test time reaches a set value (for example, 1 hour or more).

After completion of the test

Check the appearance and function of the battery, including whether there is expansion, leakage, fire and other problems.

low-speed car batteries

Low-speed vehicle battery is a kind of battery designed for low-speed electric vehicles, which has the characteristics of clean, environmental protection, high efficiency and economy, and is widely used in electric golf carts, low-speed electric vehicles (LSV), mobile vendors, campus transportation, cargo trucks and so on

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