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Open circuit voltage test

Open circuit voltage test is one of the common and basic test methods in battery performance evaluation, mainly used to measure the voltage value of the battery in the case of no load (that is, no current flow). By measuring the open circuit voltage, you can know the health of the battery, the level of charging, and whether it meets normal operating conditions.

Open circuit voltage test (OCV)

Open circuit voltage test is a very basic and important test in battery evaluation. It can provide preliminary information about the voltage status of the battery, its health, and whether the battery has been charged to the expected voltage. By comparing with the standard voltage, it can effectively judge the charging condition of the battery and whether there is a decay phenomenon. Although open-circuit voltage testing has some limitations, it is a fast, easy and effective method of battery inspection that plays an important role in battery maintenance and quality control.

Test procedure

Preparatory work

Before the open circuit voltage test, the battery should be in a static state, that is, after stopping charging or discharging, rest for at least a certain time (usually 30 minutes to 2 hours) to ensure that the battery voltage is stable and the thermal equilibrium state is reached. Otherwise, the test results may be interfered with by external factors such as charging status or discharge load.

Measuring open circuit voltage

Use a high-precision digital multimeter or voltmeter to measure the voltage values at both ends of the battery. It is necessary to ensure that the contact of the measuring instrument is good and that no external load is connected to the battery during the measurement.

Record test data

Record the open circuit voltage value of the battery and compare it with the nominal voltage and normal range of the battery model. If the open circuit voltage is close to the rated voltage, the battery is in good health. If the voltage value is significantly lower than the nominal value, it may indicate low battery power, decay, or other problems.

Contrast standard voltage

Verify that the open circuit voltage is within the normal range according to the battery type and manufacturer's standards. For example, the nominal voltage of a common lithium battery is usually 3.6V or 3.7V, and its open circuit voltage is usually between 4.1V (when fully charged) and 3.0V (when discharged to the lowest voltage). The nominal voltage of lead-acid batteries is 2V or 6V, and the open circuit voltage range is usually 2.1V (at full charge) to 1.8V (at discharge to the lowest voltage).

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